Some Common Challenges Associated With Paint Pail Injection Molding Machine

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If you have a Chemical plant that manufactures paint, then I think you will want to consider having a Paint Pail injection Molding Machine with which you can also produce the paint container.

Having a paint Pail injection Molding Machine will save you from the cost of searching and ordering for Paint Pail containers when your manufactured paint is ready for distribution.

Although, having a paint Pail injection Molding Machine will boost the overall productivity of your Industry, yet certain flaws are associated with the use of this Machine.

In this article we will explore the flaws associated with using paint Pail injection Molding Machine and the solutions to those flaws.

Paint Pail injection Molding Machine

Contamination as a Major Source of Flaw

The flaws associated with the use of paint Pail injection Molding Machine are usually caused by contamination.

During the process of using the paint Pail injection Molding Machine to mold the plastic pail, certain foreign substances can get trapped in the molten Plastic and become contaminants.

Usually, substances such as dirt particles, floating flecks of paint and moisture can act as contaminants during the process of molding plastic paint pails.

Basically, flaws due to contamination can be from four sources, which are:

  • Machinery contamination
  • Mold contamination
  • Material contamination
  • Operator contamination

 

Machinery Contamination

This contamination occurs due to dirt, oil leaks and tiny metal particles from the Paint Pail injection Molding Machine if it is not operated correctly or well maintained.

This contamination then causes flaws in the paint Pail manufactured with the machine.

 

Possible Solutions

1. Check and repair any source of oil leaks from the machine.

2. Clean up any excess oil or grease dripping from the Machine.

3. Ensure you clean the hopper well enough before changing over the Plastic materials to be fabricated.

 

Mold Contamination

The paint Pail manufactured by the Machine can also be contaminated by the presence of excess lubricants in the moving parts of the mold.

The excess lubricants find their way into the mold and cause flaws in the plastic paint Pail manufactured.

 

Possible Solution

You should try as much as possible to apply optimum quantity of lubricants to the moving parts of the mold in order to prevent contamination by excess.

 

Material Contamination

Flaws will also be found in your paint Pail if the raw materials used in the injection Molding have been contaminated either by dirt or from the impact of regrinding the materials.

 

Possible Solution

To prevent this contamination, make sure you check the integrity and quality of the plastic raw materials used. Ensuring that they are free from dirty particles that can cause flaws in the finished product.

Paint Pail injection Molding Machine

Operator Contamination

Some flaws are actually caused by the carelessness of the individual operating the paint Pail injection Molding Machine.

Inexperience, lack of care and improper handling of the Machine can result into direct or indirect contamination of the plastic or other materials used in the paint Pail injection Molding Machine.

 

Possible Solution

The operator should be trained properly on how to make use of the paint Pail injection Molding Machine. Also, proper cleaning and handling of the Machine is necessary to avoid contamination.

 

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