Copyright 2021 NPC Precision Machinery Co., Ltd . All rights reserved. Designed by iwonder.cn
During the extrusion process, injection molds are subjected to a great deal of mechanical stress and strain.
To achieve a maximum performance, injection molding machines and mechanization require close surveillance and maintenance.
In order to guarantee that the injection molding machines can deliver on time, every time, both traditional and cutting-edge proactive maintenance procedures can be used.
The approach that follows will help you develop regular preventative maintenance practices for your employees to enhance your uptime.
If companies don't undertake normal maintenance processes, a device can shut down abruptly for several reasons:
A machinery or operator safety error is one example. Whenever a machine fails and a safety error occurs, one must quickly stop the press, perform the appropriate modifications, and afterwards resume operations.
Another instance an injection molding machine fails is if an operational criterion is exceeded.
If the temperature has become too high (or too cold), the lubrication oil is too heated, or the desired clamp force has not been obtained.
A signal produced by the Molding machine's malfunction is another cause of unexpected interruption.
There are several signals that could cause unplanned downtime. for instance –. when a paramount safety measure is not really in place, a latching slab is not even in place, or a nozzle guard is left open.
Now that it's essential to get through the how-to which your employees may use to drastically reduce production delays.
An Injector Molding machine operator must follow these maintenance practices on a regular basis.
It is critical for them to complete a simple stroll around the machine to look at possible faults at the beginning of every shift:
Firstly, ensure all safety measures are put in place and secured, as well as making sure the Plexiglas is not shattered.
This would ensure that the hydrodynamic panel is suitably cooled by the airflow.
Subsequently, check if the emergency stop buttons are properly installed and fully functional. It must be in a fixed place and not dangling from the machinery.
Another important inspection for the operator is to ensure that the primary dissonance is in good working order.
Every electric undermount must be covered and latched as well.
The quantity of fluid must then be examined to ensure that they really are between safe operating range.
Hydraulic fluid, lubricating oil for both the channels and rollers; and gear oil to support the plasticizing section being well greased and cooled are all included.
Because each injection molder is unique, the regularity of upkeep is determined by the corporation which uses it.
They will initially focus on the present situation of the machine. Are there any oil spills? Is the machine overheating?
This and several other inquiries should be addressed and documented.
Thoroughly check the mold cavity, thermal chamber, circuit boards, and receptacles for any failure or deterioration as the service team take a walk-around assessment.
They must also ensure that all tubes are functional, that couplings are linked while conducting basic maintenance, be careful of unusual sounds.
Whenever the machine reached maximum clamping force or drops the force and there's a loud crash. it could be a sign of a depressurization problem.
Keep an eye on the temp of the pump housing as well
The hydraulic manifolds are indeed the last thing on the service team's to-do list.
Because most injection molding machines now incorporate an oil collecting container, oil leakage must be monitored much more closely.
In an incredibly quick production setting, day-to-day activities might be daunting. We offer products and solutions our clients with their ongoing maintenance.
We can not only assist you with getting your Injection Molding machine fully operational, but we can also provide upgrades to extend the machine's life cycle.
Please click here to obtain the best and most suitable machine for your plastic production business.